Model: (Click to see more) 99996: Radio Gear
Status: How To Guide
Date: 23-Apr-2015
Comments: 6
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I've started to get a bit obsessed with wiring, and one problem's always been servo leads

I used to coil them up but they eventually slacken, so I bought the kit to shorten them from www.cpc.co.uk

Tool; Multicomp HT-225D (CPC Part CN16614)

Crimps; Multicomp 2226TG (CPC Part CN14576)

Housing; Multicomp 2226A-03 (CPC part CN14556 )

The housing's not an exact version of a servo plug, it doesn't have chamfers on the underside, but not many of my receivers have chamfered apertures now anyway.

It's also possible to get the old plug off without wrecking it, so replacement housings aren't always necessary.



First step - Remove wires from housing

Lift up the locking device with a thin blade - if it seems stuck, push the wires towards the end of the plug to disengage the lock from the crimp - they move forward about a millimetre


Then cut the crimps off, and shorten the wires


The wire needs stripping to match the crimp - about 3mm of insulation needs to come off



A crimp in all its glory


insert the crimp into the tool and compress it ever-so-slightly to form a round tunnel (this also traps the crimp in the tool and stops it falling out


insert wire, you can feel when the insulation bottoms out against the section of the crimp that retains the exposed wire


Squeeze handles to crimp the assembly, it should look like this afterwards


Then slide it back into the housing


The weapons

Comments

Crash Cramer

23-Apr-2015

I always find it fun to get the proper new crimp metal 'fingers' that will fit the different styles of servo plug.

Mad Zero

24-Apr-2015

Reading this made me realise I have all this stuff (inc the crimps) available to me at work.. yet I always coil or fold my servo leads up.. Doh!

SpZero

24-Apr-2015

I could do with some of those, nice write up!


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